|
THE CHEMISTRY OF MINERAL TANNAGE
Delimed pelt- outcome of pre-tannage- is still
raw material. When moist it is soft and pliable. The aim
is to make it durable, soft, porous opaque,
together with stability over a wide range of
physical and chemical conditions (pH, T, humidity).
The tanning agent must be able of crosslinking
the molecules of collagen (has to be
multifunctional). Degree of crosslinking needs careful consideration: if
too much crosslink, than the product is harsh and brittle (mobility
of fibrils are restricted).
Apart from introducing a limited number of crosslinks,
a tanning agent should not at the same time lead to undue fibril modification
(reduction in fibril length or solution of protein material).
In addition to number of crosslinks introduced
by tanning, their general character is of importance. Could be: H-bonds,
ionic bonds, covalent bonds.
CHROMIUM TANNAGE
Chromium : atomic
number 24, wt 52, configuration [Ar]3d54s1 .
common states Cr+3 and Cr+6(
ie. CrO4-2)
Chromium tanning is between collagen and Cr+3.
6 coordination positions(octahedron) are present, and stereoisomers are
possible. In solution, chromium III nitrate is tought to give a complex
ion of the form [Cr(H2O)6]+3 . 3NO3-.
Upon storing, color changes from violet to blue, to green. Two primary
stages (may occur simultaneously):
1) release of H+ from the hydrated
cation to give a salt
[Cr(H2O)6]+3 . 3Cl-
-> [Cr(H2O)5 OH]+2 . 3Cl- +
H+
this reaction accounts for the acidity of solutions
of Cr salts (ie. chromium chloride has pH<2). Addition of mineral acids
reverse this reaction but addition of alkali promotes it.
2) entry of the anion into the complex
with displacement of H2O
[Cr(H2O)6]+3 . 3Cl-
-> [Cr(H2O)5 Cl]+2 . 2Cl- +
H2O
in presence of neutral salt ie. KCl, anionic complexes
may be formed.
[Cr(H2O)2Cl4]-
K+. chloride ions held in complex are not precipitated by addition
of silver nitrate.
Anions vary in ability to enter into complexes.
Usually the stronger the acid formed by the anion the less tendency it
shows to form complexes.
Other reactions:
Olated polynuclear
complexes: here the metal
ions are linked through OH bridges (the OH
groups are not free for titration by acid -resistant to de-olation).
With increasing hydroxyl content or basicity there
is a tendency to insolubility (olation).
Basicity: it is defined as percentage fraction
of OH combined with chromium relative to the hydroxide Cr(OH)3
, which is 100 % basic. Therefore [Cr(H2O)5
OH]+2 is 33 % basic.
Oxolation:conversion
of OH groups to oxo groups
these are even more resistant to acids.
Mixed bridge formation: takes place when other
anions are present.
Masking and masked solutions:
Anions which are firmly held in a complex retard
penetration of OH ligands. Therefore they may prevent formation of large
olated and insoluble complexes. This action is known as masking.
Entry of masking agents into the chrome complexes in solutions of basic
chromium sulphate appears to depend on:
a) relative amouns of masking agent and
Cr
b) absolute concentration of Cr
c) presence of other competing ligands(sulphate,
chloride, hydroxyl)
d) whether competing ligands are added
together or separately
e) pH
f) T
g) time
h) whether ligand is added as free acid
or salt
with monocarboxylic acid
with dicarboxylic acids
if less than 2 carbons separate COO groups (ie.
oxalic acid chelate ring structure of extreme stability, therefore use
of oxalate ions in quantitative estimation of Cr ions)
tartrate complex
Masking action of geometrical isomers (cis/trans)
maleic and fumaric acid:
Addition of sodium fumarate to a basic chromium
liquor leads eventually to formation of an insoluble polymer.
whilst maleic anions give
When used under controlled conditions, the chain
forming dibasic acids are of great
technical importance, eg. Where large amounts of fixed chromium
are needed to fill the loose flank regions
of a hide.
Rate of reaction will depend on the nature of
the ligands already present in the chrome complex. If large amounts
of very stable masking ligands such as oxalate ions are present, no tannage
will occur, since these can not be displaced by carboxyl groups (a small
amount is O.K.). When using masked liquors
in industrial level, the aim is to prevent
excessive and rapid reaction in the grain and flesh regions of the
pelt, allowing adequate amounts of Cr
to penetrate into central regions where collagen carboxyl groups can react
with complexes.
Pretannage operations of liming and deliming leaves
the pelt collagen at a pH 5-6. Not far removed from the isoelectric condition.
With basic chromium sulphates, reaction with
the pelt would be very rapid and lead to overtanning of outermost surface
unless special precaution is taken.One approach is to used masked tanning
salt. Another approach is to discharge the carboxyl groups of pelt collagen
by back titration with strong acid. Unionized carboxyl groups are inactive
in forming complex with the Cr (tanning action completely prevented)
and hence penetration of the pelt by the chrome liquor may be achieved.
The subsequent addition of alkali or highly basic Cr salt raises the pH
value and tannage takes place. Excessive swelling of the pelt by acid is
prevented by adding neutral salt to the pickle liquor (Balanced conditions
require skill).
Particle size of Cr complexes are also of importance.
It is thought that polynuclear complexes of 2 to 7 Cr atoms are present
in solutions of chromium sulphate of basicity 33-50. It was found
that at 40 % overall basicity the addition of carboxylic acid masking agents
could increase the particle size twofold. At higher basicities, insoluble
masked complexes and aggregation takes place. Particle sizes are obtained
by rates of diffusion of complex ions.
The chromium sulphates used in leather industry
are predominantly cationic at concentrations normally (2 % Cr2O3
solutions ) used. Concentrated stock liquors (11-15 % Cr2O3
) and dry powders (25-33 % Cr2O3 ) when freshly diluted
may be non-ionic or even anionic in character. Conversion to cationic character
is always favored by aging of dilute solutions. With more easily displaced
sulphate ligands, the chromium complexes will revert to the cationic form
more rapidly than when organic anions are involved.
Little is known, of the rate of reaction between
particular chromium complex ions and competing ligands, whether in solution
or in actual tannage of pelt. Following reaction sequence suggested:
Conditions are likely to be most complex, overall
reaction rate being influenced by factors such as:
a) compactness of pelt structure (affect
diffusion rates)
b) sizes of Cr complexes
c) rate of over-all-coordination
d) pH
e) T
f) relative concentration of reactants
g) nature of ligands in complexes
h) nature and addition sequence of competing
ligands
ZIRCONIUM TANNAGE
Basic Zirconium salts have definite tanning action
with a shrinkage temperature of 90-95 0C. Such leather is of
firm, full substance and has excellent white apparence. As with chromium,
the sulphate, rather than the chloride, is the prefered starting material
for making the tanning salt. It would find
wide application provided high cost of tannin salts could be diminished.
Large amounts of zirconium salts are needed (more than double the amount
required for chromium tannage) to produce satisfactory leather, this is
particularly with solutions of 33 % basicity and may be due to large
particle size involved. Zirconium tannage most probably is a salt formation
involving anionic zirconium complexes and basic groups in collagen.
Zirconium is Zr+4 and has coordination
number 8. Neither the zirconyl group, Zr=O, nor the Zr-Zr group is found
in solution.
Single OH s may be relaced by acid residues or
carbonate residues. Formation of insoluble zirconium compounds starts when
NaOH is added already at pH=1.5.
Masking: monocarboxylic acids have no effect,
hydroxy acids show masking effect. Mechanism is thought to be a ‘multipoint
attachment of zirconium to collagen.
1)Binding of anionic sites of zirconium complexes
to amino groups
2)Polar binding of cationic sites of complexes
to carboxyl groups
3)Covalent bonding of neutral sites and oxgen
atoms of nonpolar carboxyl groups of collagen.
.
ALUMINUM TANNAGE
For a long time aluminum tanning has been known
as tawing, with a paste containing NaCl, egg yolk, flour, water and potassium
alum(white crystalline solid containing aluminum sulphate, potassium sulphate).Mechanism
of tanning is expected to be like that of cromium but with much less stable
complexes.
One reason for the pre-emminance of chromium
as a tanning agent is its ability to form stable basic sulphates.Al+3
can not bind sulfate residues inside the complex formed.
Al2(H2O)12 (SO4)3 -> 2H+
+ SO4-2 + [Al2(OH)2(H2O)10
] +4 + 2SO4-2
Work on aluminum tannage has shown that reasonable
stable basic salts may be obtained with aluminum sulphate or chloride,
by introducing organic acid ligands such as tartaric, oxalic or gluconic
acids. They attack aluminum complexes at pH= 4-5. These have only little
tanning action, the rise in shrinkage temperature being of the order 15
0C,
compared to 50 0C expected from chromium tannage.The low tanning
property is due to instability of their inner sphere. Alum
salts may be used in conjunction with other tanning agents to obtain specific
effects (filler, dye precipitant to give intensive shades). In fur and
wool-skin, pre-treatment with aluminum salts ensures minimum swelling during
chromium tannage.
As a rule aluminum tanning is done in floats
of zero basicity, at high concentration, in presence of NaCl (to prevent
swelling), at pH about 2.5-3.5.
Aluminum tanned leathers are more resistant to
hydrolysis after aging. They are to be finished after 3 months of tanning.
Aluminum tanned leathers are white, soft extensible
but they are sensitive to water and high temperature (highest Ts achieved
75-85 0C).
TANNING WITH IRON SALTS
Leathers tanned with Fe salts are thin, brittle
and do not resist aging. Oxidation and weak binding of complex to the hide
is the reason for lack of resistance to aging.
When pH of tanning is 1.8-3.0, Ts
from 65 to 90 0C may be obtained.
TITANIUM TANNAGE
Titanium may be used alone or with Cr and Zr compounds.
Ammonium titanium sulfate
TiO2 SO4 (NH4
) 2 SO4 2H2O (stable, water soluble salt)
is used.
Mechanism of tanning suggests attachement to
amino and imino groups.
Ts obtained is up
to 100 0C. Tanning
time is reported to be 6-9 hours done at acid pHs. Masking agents recommended
are citric, tartaric and lactic acids. Acetic, formic and oxalic acids
are ineffective. (Knowledge mostly of Soviet origin) |