|
The tanning process converts the protein of the raw hide or skin into a stable material, which will not putrefy and is suitable for a wide variety of purposes. There is a vast array of tanning methods and materials. Vegetable Tans: extracted from plant leaves, barks,fruits,roots of plantsor trees etc. , consist of large polyphenol molecules with some acidic groups and numerous secondary functions(dipole or hydrogen bond). The acidic groups may combine with the basic groups of the protein displacing the water of hydration. Vegatable tannage could be considered as replacing water molecules by vegetable tan molecules. Generally acid conditions (low pH) favor vegetable tan fixation in increasing the ionization of the protein basic groups.Relatively dense,firm or solid leather is produced.The color is pale brown and generally darkens in daylight. Removal of tan by water depends on finishing treatment, it washes out very slowly.Characteeristic uses are sole leathers, upholstery and bags, shoe lining leathers, book binding leathers, belts, straps. Synthetic Tans:
may be of various chemical structure, usually synthetic
tanning materials. It is common for them to be made
water soluble by the sulphonic acid group. This
group is highly ionized and has strong attraction for the protein basic
group with a consequent dehydrating effect.Usually low
pH gives faster ander greater tan fixation.
Minneral Tannages:
the basic salts of chromium,
zirconium and aluminum behave in a rather different way. Their initial
fixation is on the acid groups of the protein
where they displace some of the bound water, but they may form cross
links between adjacent acid groups, which will stabilize the wet
hydrated skin structure.
Aldehyde Tannages: formaldehyde, gluteraldehyde or the aldehydes produced in chamois tannage, combine with basic groups of the protein and form cross links with basic groups on adjacent molecules in the wet protein. Quite small amounts of aldehyde are sufficient to produce a significant effect.Low pH reduces fixation.Soft leather is produced.Color after tannage is white, goes whiter in sunlight. It does not wash out.It is water absorbent. Uses are water washable gloves and clothing. Oil Tannage:A very old way of imparting properties of finished leather to skins. Oil tanned leathers are light, soft, air-permeable, and resiatant to washing.Usually cod liver oil used.It is not sensitive to pH and has dull yellow color that bleaches in sunlight.Oil tan does not wash out and is very water absorbent.Uses are wash leathers and washable gloves. Dehydration methods:
a method of rendering the skin soft when dry;
not real tanning, effect is lost if
the skin is re-wetted.
General conditions that give
rapid tan fixation(astringency) give
a poor rate of
tan penetration and vice versa. Rapid
fixation of vegetable tan is favored by acid conditions (low pH), low non-tan
content, whilst in the minneral tannages rapid fixation is caused by higher
pHs (5-7) and lower pHs will give penetration.
Note:
“semi-chrome” refers to complete
vegetable tannage followed by retannage with chrome; “chrome-retan”
is a full chrome tannage followed by a vegetable
or synthetic tannage.
|