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THE PHYSICAL CHEMISTRY OF RAW
HIDE AND CURING PROCESS
a) Autolysis of hide /skin:
The hide of a
live animal contains 62-78% water
. Death
causes dramatic change in metabolic process. O2 and nutriton
is cut out, removal of metabolites from the cell is stopped. Toxic accumulation
results. Due to inactivation of coenzymes Enzyme controlled processes stop.
The process of self digesting (autolysis)
of the cells starts ie. intercellular enzymes cathepsins (peptide
hydrolases ). Autolysis does not cause change in flayed hide at r.t. even
at 24 hours.
Autolysis
of
salted hides depend on temperature
and amount of salt . The higher the
temperature , the higher the autolytic process. However, the rate decreases
with increasing salt concentration.
Common preservative like boric acid or sodium carbonate do not inhibit
autolysis at all.
The yellow " salt " spots on hide arise from autolytic activity
(not from bacterial activity ) due to effect of alkaline phosphates in
presence of calcium sulphate .
The secondary process accompanying autolysis
is action of putrefactive bacteria for which autolysis products offer an
excellent medium.
b)Bacterial growth on flayed
hide:
For bacterial growth
certain humidity is required . Usually 30-35% , for molds it may
be 12 -15 % .
Minimal temperature
of possible growth is usually 50C higher or equal to to the
freezing temperature of medium . The majority of bacteria find their optimal
living conditions at neutral or slightly alkali pH , the majority
of molds - at acidic ones (approx.
pH 5 ) .
Na2CO3 and naphthalene as antioxidant or
trichlorobenzene is used for best prevention of bacteria.
c)aging:
Changes in collagen occur due to aging (on storage). Crosslinking in
collagen is increasing (observed by phenomena: Ts, acid and base
swelling and trypsin action) in vivo and post mortem.
d) hides and skins curing
by salting and dehydrating
The main problem
in preservation of skins is to remove
significant part of water and saturation of remaining water with salt,
usually NaCl . Also important are use of bactericides .
Cooling of raw skin to -25 to
-300C may be used as well but may easily be mechanically
damaged (broken).
Saturation of the system with
salt :
Flesh cattle contains 1.38 % of NaCl (calculated on hide substances).
Dry salting, spraying dry salt on flesh side and flesh to flesh stacking
on brining (in saturated salt solution )., in both cases there is osmotic
penetration of salt into hide .
Salt penetration at r.t. takes about 48 hours. Concentration remains
lowest in middle layers . The rule is to use coarser salt for hides , finer
salt for skins. A great amount of Mg and Ca sulfates
in salt (approx. 2 %) promotes appereance
of `salt` spots . This is due to activation
alkaline phosphatases in autolytic process . The salt spots do not
arise when brine is used for preservation . This is due to precipitation
of Ca+2 and Mg +2 compounds .
Among the efforts to replace salt by other chemicals
that are less contaminating to waste water and used in smaller amounts
is formaldehyde,
a powerfull crosslinking agent and kills almost every
microorganism. Authors recommend 0.25 % formaldehyde as preservant.
In this concentration the leather is slightly firmer than usually
obtained. This difficulty may be overcome by post-tanning tereatment. Excess
formaldehyde may cause difficulties in unhairing. The amount proposed increases
Ts from 64 to 68 0C Addition of some ( 7 %
) salt makes hides mellower and with flatter grain. A Ts
increase to 75 0C is then observed .
Water removing :
The aim of curing is to remove water from tissue
to such an extent that no irreversible changes in the collagen properties
should take place .
When liquid is removed from the pores the porous body changes its shape.
Interfibriller pores, during shrinkage ( walls approaching each other
) may be torn or be closed completely (due to high tension that may
be occur in capillaries ) .
Curing of skin by drying is applied to fur skins as a primitive , uncontrolled
way of preservation in hot climate .
Dehydration of hide by methyl alcohol or ethyl alcohol followed
by ethyl ether is a process different from drying . This process is used
in industry ( USA and CHECK) as a process of quick introducing of tanning
agents into hide, followed by quick tanning by water addition .
Freeze - drying : a modern way of
preserving skins(used for most precious fur skins). Skins
are dried after freezing. Evaporation occurs in high vacuum and
liquid state is omitted. The substantial difference between air drying,
and freeze drying is that during air drying the surface of the skin is
the surface of evaporation as well whereas in freeze drying, the evaporation
occurs on the fiber surface and among fibers where the ice crystals are
present. Another difference is lack of any motion of liquid. Goods dried
in this way are very stable, and after moistening
they take the shape equal to that of a fresh one. Almost no changes in
chemical and physical proporties are observed .
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