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SOAKING (WASHING)
Important: Tannery water may be
infected or may contain salts of calcium and magnesium bicarbonate (temporary
hardness) or calcium and magnesium chloride, and sulphates (permanent hardness)
plus carbonic acid. Precipitates cause patchy stains on the leather.
The first process consists of soaking
the skins in water, the aim being to
allow them to reabsorb any water which may
have been lost after flaying, in the curing process or during transport.
This
absorbed water re-hydrates any dried inter-fibrillary protein, loosening
its cementing action on the fibres. The collagen fibres and keratin
cells of the hair and epidermis also take up water and become more flexible.
Due to the water returning to interfibrillar spaces
the fibers may slip one against the other and an adequate plumpness is
imparted to the hide.
Wet salted hides may be soaked for 8-20 hours (10-160C).
The amount of water used ranges from 3 to 5 times the weight of hides(6-7
times for dried skins). Satisfactory
soaking is judged by cleanliness and absence of salt. Salt
is determined in the juice squeezed out of the skin, using a pocket refractometer
(refraction increases linarly with concentration).
This process is not simple, because putrefying
bacteria may act as soon as there is surplus water or curing agent is washed
out.
Common additions to the soak liquor as disinfectants
(bactericides) are:
1 part sodium hypochlorite per
1000 parts water or 1.5 part to 1 part trichlorophenate
per 1000 parts water.
Formic acid and pentachlorophenate may also be used. Speeding
up the water uptake of the skin reduces the chance of putrefaction This
can be done by
a) mechanical
action - rocking frames, paddles, drums, green fleshing
b) temperature
- as warmed up to 380C, the rate of bacterial action may increase, if temperature
exceeds 380C, protein fibers tend to shrink, skins loose area,
protein fibers gelatinize.
c) chemical
additions :
- acid addition
(used when hair or wool is kept on the skin), 1-2 parts of
formic, hydrochloric or sulphuric
acid per 1000 parts of water at 160C.
- alkali addition
(more common as it looses hair),1-3 parts of costic
soda, or soda ash or washing soda or borax per 1000 parts soak water.
Sodium
sulphide also gives alkali solution, and speeds up loosening of
hair and epidermis. Sodium polysulphide
is less alkali and has a mild dispersing action on inter-fiber proteins
giving smooth grains. Ammonia liquor
has a safe, gentle swelling action, which opens up fiber structure. Ammonia
and hydrogen peroxide, each about 2 parts per 1000 parts of water are favored
for sheepskins, the wool not being loosened so much as with straight alkali.
There is the danger that if too much acid or
alkali is used, the surface fibres of the skin will rapidly absorb it and
swell so much that they distort the surface of the skin and block up the
inter-fibrillary spaces, preventing the water from reaching the inside.
This will give leather a loose grain.
- salt
(NaCl) solutions of 3 % concentration dissolve unwanted inter-fibrillary
protein, thus speed up soaking.
- wetting agents
detergents 1-2 parts per 1000 parts of water (particularly if hides are
greasy.
- enzyme preparations
(proteolytic action on the interfibre proteins)
To control the soaking properly,
it is recommended to observe the following factors:
1) the pH of the solution, easing
the swelling, and so the diffusion of bath components into the hide. Lowest
degree of swelling is at isoelectric point.
2) Presence of salts(including NaCl),
contained in soak water, as it influences water structure.
3) Surface tension at the water/hide interface,
which is mainly depending on the fat content of the raw hide, and on the
presence of surfactants in the solution.
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